Motor Assembly & Pressing
Servo Press
BKD-PR-01
- Rated force
- 0.5–500 kN
- Positioning repeatability
- ±0.005 mm
Carbon Brush Inserting Machine
Model BKD-CB-01
A benchtop pneumatic machine that presses carbon brushes into motor stators, at about 2 seconds a part with ±0.03 mm positioning.
- Cycle time
- ≈ 2 s
- Pressing force
- ≤ 40 kN
- Positioning accuracy
- ±0.03 mm
Applicable armatures
- Typical work
- Pressing carbon brushes into small and medium motor stators
Specifications
| Parameter | Value | Unit |
|---|---|---|
| Cycle time | ≈ 2 | s/pc |
| Drive | Pneumatic | |
| Pressing force | ≤ 40 | kN |
| Parameter | Value | Unit |
|---|---|---|
| Positioning accuracy | ±0.03 | mm |
| Parameter | Value | Unit |
|---|---|---|
| Power supply | AC 220 V ±10% / 50–60 Hz | |
| Rated power | 4.6 | kW |
| Air pressure | 0.4–0.7 | MPa |
| Parameter | Value | Unit |
|---|---|---|
| Footprint (L×W×H) | ≈ 800×600×1 500 | mm |
| Weight | ≈ 150 | kg |
| Parameter | Value | Unit |
|---|---|---|
| PLC | Mitsubishi FX5U | |
| HMI | Weinview 7" |
How it works
- 1The stator is clamped in the fixture on the bench.
- 2Pneumatic slides bring the carbon brushes into position.
- 3The press drives the brushes into the stator.
Standard configuration
- Safety guarding and controls as shown in the photographs
- One set of tooling for the part agreed at order
- Operation and maintenance manual, recommended spare parts list
Options
- Additional tooling sets for further parts
- Data logging with CSV export or MES interface
- Spare parts package for 12 or 24 months of production
All machines in this process
Motor Assembly & Pressing
Core & Stator Pressing Machine
BKD-SC-01
- Positioning repeatability
- ±0.005 mm
- Force accuracy
- ±0.5%