Station 01–09Station 01–09
Complete Armature Lines
A complete line connects the stations above with conveyors, pallets or robots so that one operator loads cores and unloads tested armatures. Bocadar designs lines per motor family and takt requirement, and also supplies motor tooling and moulds.
Stations in this process
- Shaft pressing
- Controls: Axial position, press force
- End plate pressing
- Controls: Seating height, orientation
- Commutator pressing
- Controls: Distance to core, tang alignment
- Slot paper
- Controls: Cut length, fold accuracy
- Winding
- Controls: Wire tension, turns, hook position
- Commutator welding
- Controls: Weld energy, electrode force
- Slot wedge
- Controls: Wedge forming, drive depth
- Commutator turning
- Controls: Runout, surface finish
- Testing
- Controls: Bar-to-bar resistance, surge, hi-pot
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Machines for this step
Station 01–09Related articles
Published 2026-09-08
Choosing armature production equipment for a new motor plant in Southeast Asia
Single machines or a linked line, what to put in the acceptance test, and which questions to ask a Chinese equipment supplier before signing.
By Chen Guoqiang
Not sure which machine?
Send the armature drawing and target output. An engineer will propose the station list.