Station 01Shaft, Core & Commutator Pressing
Automatic Shaft Pressing Machine
BKD-SP-01
- Cycle time
- 3.0 s
- Positioning repeatability
- ±0.02 mm
BKD-CR-02 · Servo Core Pressing MachineShaft, Core & Commutator Pressing
Cycle time3.0 s
Positioning repeatability±0.015 mm
Armature OD20–55 mm
Shaft, Core & Commutator Pressing
Servo Core Pressing Machine
Model BKD-CR-02
Servo-driven core pressing with programmable stroke and force, and a force–displacement record kept for every part.
- Cycle time
- 3.0 s
- Positioning repeatability
- ±0.015 mm
- Armature OD
- 20–55 mm
Applicable armatures
- Motor types
- Brushed DC and universal motor armatures
- Armature OD
- 20–55 mm
- Shaft diameter
- 3–12 mm
- Slot count
- 8–24
Specifications
| Parameter | Value | Unit |
|---|---|---|
| Cycle time | 3.0 | s/pc |
| Output | 1 100 | pcs/h |
| Changeover | 20 | min |
| Press force | 1–50 | kN |
| Parameter | Value | Unit |
|---|---|---|
| Positioning repeatability | ±0.015 | mm |
| Force measurement accuracy | ±1 | % F.S. |
| Parameter | Value | Unit |
|---|---|---|
| Power supply | AC 220 V / 1 ph / 50 Hz | |
| Rated power | 2.2 | kW |
| Air pressure | 0.5–0.7 | MPa |
| Parameter | Value | Unit |
|---|---|---|
| Footprint (L×W×H) | 900×800×1750 | mm |
| Weight | 520 | kg |
| Parameter | Value | Unit |
|---|---|---|
| PLC | Mitsubishi FX5U | |
| HMI | Weinview 7" | |
| Servo axes | 1 |
How it works
- 1The core is located on the mandrel.
- 2The servo ram follows the programmed force and stroke profile.
- 3The force–displacement curve is compared against limits and stored.
Standard configuration
- Servo drive package and safety guarding with interlocked doors
- PLC with touch-screen HMI, recipe storage per armature model
- One set of tooling for the armature model agreed at order
- Operation and maintenance manual, recommended spare parts list
Options
- Additional tooling sets for further armature models
- Data logging with CSV export or MES interface
- Automatic loading and unloading, conveyor for line integration
- Spare parts package for 12 or 24 months of production
All machines in this process
Station 01
Station 02Shaft, Core & Commutator Pressing
Automatic End Plate Pressing Machine
BKD-EP-01
- Cycle time
- 3.2 s
- Positioning repeatability
- ±0.02 mm
Station 03Shaft, Core & Commutator Pressing
Automatic Commutator Pressing Machine
BKD-CP-01
- Cycle time
- 3.5 s
- Angular alignment
- ±0.5°
Shaft, Core & Commutator Pressing
Fully Automatic Servo Core Pressing Machine
BKD-CR-03
- Cycle time
- 2.8 s
- Stack height tolerance
- ±0.05 mm
Shaft, Core & Commutator Pressing
Automatic Core Pressing Machine
BKD-CR-01
- Cycle time
- 4.0 s
- Stack height tolerance
- ±0.06 mm