Station 08
Station 08 · Commutator Turning
Four-Servo Double-Tool Commutator Turning Machine
Model BKD-CT-04
A manually loaded commutator turning machine with four servo axes and two cutting tools, shown here in production at a customer's plant.
- Servo axes
- 4
- Cutting tools
- 2
- Loading
- Manual
Applicable armatures
- Motor types
- Brushed DC and universal motor armatures
- Armature OD
- 20–60 mm
- Shaft diameter
- 3–12 mm
Specifications
| Parameter | Value | Unit |
|---|---|---|
| Cycle time | ≈ 12 (manual loading) | s/pc |
| Cutting tools | 2 | |
| Loading | Manual |
| Parameter | Value | Unit |
|---|---|---|
| Runout | ≤ 0.008 | mm |
| Surface finish | Ra ≤ 0.8 | μm |
| Parameter | Value | Unit |
|---|---|---|
| Power supply | AC 380 V / 3 ph / 50 Hz | |
| Rated power | 3 | kW |
| Air pressure | 0.5–0.7 | MPa |
| Parameter | Value | Unit |
|---|---|---|
| Footprint (L×W×H) | ≈ 1 200×900×1 600 | mm |
| Weight | ≈ 450 | kg |
| Parameter | Value | Unit |
|---|---|---|
| PLC | Mitsubishi FX5U | |
| HMI | Weinview 7" | |
| Servo axes | 4 |
How it works
- 1The operator loads the armature between centres.
- 2The armature spins while two servo-driven tools turn the commutator.
- 3The operator unloads the finished armature.
Standard configuration
- Servo drive package and safety guarding with interlocked doors
- PLC with touch-screen HMI, recipe storage per armature model
- One set of tooling for the armature model agreed at order
- Operation and maintenance manual, recommended spare parts list
Options
- Additional tooling sets for further armature models
- Data logging with CSV export or MES interface
- Automatic loading and unloading, conveyor for line integration
- Spare parts package for 12 or 24 months of production
Video
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Station 08
Station 08