Station 05BKD-WD-02 · Double Flyer Armature Winding MachineStation 05 · Armature Winding
Cycle time14.0 s
Flyers2
Wire diameter0.15–0.60 mm
Double Flyer Armature Winding Machine
Model BKD-WD-02
Two flyers wind opposite coils at the same time, giving balanced winding and a shorter cycle on small and medium armatures.
- Cycle time
- 14.0 s
- Flyers
- 2
- Wire diameter
- 0.15–0.60 mm
Applicable armatures
- Motor types
- Brushed DC and universal motor armatures
- Armature OD
- 18–45 mm
- Shaft diameter
- 3–10 mm
- Slot count
- 8–20
Specifications
| Parameter | Value | Unit |
|---|---|---|
| Cycle time | 14.0 | s/pc |
| Output | 250 | pcs/h |
| Changeover | 35 | min |
| Flyers | 2 | |
| Wire diameter | 0.15–0.60 | mm |
| Winding speed | up to 2 800 | rpm |
| Parameter | Value | Unit |
|---|---|---|
| Turn count accuracy | ±0 turns | |
| Wire tension range | 0.3–18 | N |
| Tension stability | ±3 | % |
| Parameter | Value | Unit |
|---|---|---|
| Power supply | AC 380 V / 3 ph / 50 Hz | |
| Rated power | 4.0 | kW |
| Air pressure | 0.5–0.7 | MPa |
| Parameter | Value | Unit |
|---|---|---|
| Footprint (L×W×H) | 1 500×1200×1800 | mm |
| Weight | 1 100 | kg |
| Parameter | Value | Unit |
|---|---|---|
| PLC | Mitsubishi FX5U | |
| HMI | Weinview 7" | |
| Servo axes | 4 |
How it works
- 1The armature is clamped and the wire is anchored on the first tang.
- 2Both flyers wind the programmed turns into opposite slots.
- 3The armature indexes and the wire is hooked onto the next tang.
- 4The cycle repeats until all coils are wound and the wire is cut.
Standard configuration
- Servo drive package and safety guarding with interlocked doors
- PLC with touch-screen HMI, recipe storage per armature model
- One set of tooling for the armature model agreed at order
- Operation and maintenance manual, recommended spare parts list
Options
- Additional tooling sets for further armature models
- Data logging with CSV export or MES interface
- Automatic loading and unloading, conveyor for line integration
- Spare parts package for 12 or 24 months of production
All machines in this process
Station 05