Bocadar
BKD-SI-01 · Automatic Slot Paper Inserting MachineStation 04 · Slot Insulation
Automatic slot paper inserting machine
Cycle time0.35 s/slot
Cut length tolerance±0.2 mm
Slot count8–24

Station 04 · Slot Insulation

Automatic Slot Paper Inserting Machine

Model BKD-SI-01

Cuts, folds and pushes insulation paper into every core slot, indexing the core automatically between slots.

Cycle time
0.35 s/slot
Cut length tolerance
±0.2 mm
Slot count
8–24

Applicable armatures

Motor types
Brushed DC and universal motor armatures
Armature OD
20–60 mm
Shaft diameter
3–12 mm
Slot count
8–24

Specifications

Performance
ParameterValueUnit
Cycle time0.35 per slot, 6.0 per 12-slot armatures/pc
Output580pcs/h
Changeover25min
Paper thickness0.15–0.35mm
Paper width6–45mm
Precision
ParameterValueUnit
Cut length tolerance±0.2mm
Slot indexing repeatability±0.03mm
Electrical & pneumatic
ParameterValueUnit
Power supplyAC 220 V / 1 ph / 50 Hz
Rated power2.0kW
Air pressure0.5–0.7MPa
Dimensions & weight
ParameterValueUnit
Footprint (L×W×H)1 200×900×1700mm
Weight680kg
Control
ParameterValueUnit
PLCMitsubishi FX5U
HMIWeinview 7"
Servo axes2 (feed + index)

How it works

  1. 1Paper is fed from the reel and cut to the programmed length.
  2. 2The blank is folded to the slot profile.
  3. 3The insertion tool pushes the paper into the slot.
  4. 4The core indexes to the next slot and the cycle repeats.

Standard configuration

  • Servo drive package and safety guarding with interlocked doors
  • PLC with touch-screen HMI, recipe storage per armature model
  • One set of tooling for the armature model agreed at order
  • Operation and maintenance manual, recommended spare parts list

Options

  • Additional tooling sets for further armature models
  • Data logging with CSV export or MES interface
  • Automatic loading and unloading, conveyor for line integration
  • Spare parts package for 12 or 24 months of production

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