Station 04Slot Insulation
Automatic Slot Paper Inserting Machine
BKD-SI-01
- Cycle time
- 0.35 s/slot
- Cut length tolerance
- ±0.2 mm
BKD-SW-01 · Automatic Slot Wedge Inserting MachineStation 07 · Slot Insulation
Cycle time0.40 s/slot
Drive depth tolerance±0.15 mm
Slot count8–24
Automatic Slot Wedge Inserting Machine
Model BKD-SW-01
Forms and drives slot wedges into the wound armature to close each slot and hold the coils before turning and testing.
- Cycle time
- 0.40 s/slot
- Drive depth tolerance
- ±0.15 mm
- Slot count
- 8–24
Applicable armatures
- Motor types
- Brushed DC and universal motor armatures
- Armature OD
- 20–60 mm
- Shaft diameter
- 3–12 mm
- Slot count
- 8–24
Specifications
| Parameter | Value | Unit |
|---|---|---|
| Cycle time | 0.40 per slot, 6.5 per 12-slot armature | s/pc |
| Output | 540 | pcs/h |
| Changeover | 25 | min |
| Wedge thickness | 0.30–0.60 | mm |
| Wedge material | DMD / NMN insulation strip |
| Parameter | Value | Unit |
|---|---|---|
| Cut length tolerance | ±0.2 | mm |
| Drive depth tolerance | ±0.15 | mm |
| Parameter | Value | Unit |
|---|---|---|
| Power supply | AC 220 V / 1 ph / 50 Hz | |
| Rated power | 2.0 | kW |
| Air pressure | 0.5–0.7 | MPa |
| Parameter | Value | Unit |
|---|---|---|
| Footprint (L×W×H) | 1 150×900×1700 | mm |
| Weight | 640 | kg |
| Parameter | Value | Unit |
|---|---|---|
| PLC | Mitsubishi FX5U | |
| HMI | Weinview 7" | |
| Servo axes | 2 (feed + index) |
How it works
- 1Wedge strip is fed from the reel and cut to length.
- 2The wedge is formed to the slot opening profile.
- 3A driver pushes the wedge along the slot to depth.
- 4The armature indexes to the next slot.
Standard configuration
- Servo drive package and safety guarding with interlocked doors
- PLC with touch-screen HMI, recipe storage per armature model
- One set of tooling for the armature model agreed at order
- Operation and maintenance manual, recommended spare parts list
Options
- Additional tooling sets for further armature models
- Data logging with CSV export or MES interface
- Automatic loading and unloading, conveyor for line integration
- Spare parts package for 12 or 24 months of production
All machines in this process
Station 04