Station 06 + 09 · Commutator Welding
Model BKD-WT-01
Welds the commutator tangs and measures each joint on the same fixture, so a bad weld is caught before the armature reaches wedging and turning.
| Parameter | Value | Unit |
|---|---|---|
| Cycle time | 12.0 | s/pc |
| Output | 290 | pcs/h |
| Changeover | 30 | min |
| Operations in one station | Weld + bar-to-bar resistance + surge | |
| Electrode force | 50–500 | N |
| Parameter | Value | Unit |
|---|---|---|
| Weld energy repeatability | ±2 | % |
| Resistance resolution | 0.1 | mΩ |
| Resistance accuracy | ±0.5 | % |
| Parameter | Value | Unit |
|---|---|---|
| Power supply | AC 380 V / 3 ph / 50 Hz | |
| Rated power | 20 | kW |
| Air pressure | 0.5–0.7 | MPa |
| Parameter | Value | Unit |
|---|---|---|
| Footprint (L×W×H) | 2 200×1200×1900 | mm |
| Weight | 1 300 | kg |
| Parameter | Value | Unit |
|---|---|---|
| PLC | Siemens S7-1200 | |
| HMI | Weinview 10" | |
| Servo axes | 3 |
Vietnam · Power tools · Universal motor armature, 900 W
Nine stations replacing a part-manual line, commissioned in eleven weeks. First-pass yield at final test rose from 94.2% to 98.7%.
Station 06Commutator Welding
BKD-SW-02
