Station 06 + 09Commutator Welding
Automatic Welding & Testing Machine
BKD-WT-01
- Cycle time
- 12.0 s
- Resistance resolution
- 0.1 mΩ
BKD-SW-02 · Dual-Servo Commutator Spot Welding MachineStation 06 · Commutator Welding
Cycle time0.35 s/tang
Energy repeatability±2%
Bars8–24
Station 06 · Commutator Welding
Dual-Servo Commutator Spot Welding Machine
Model BKD-SW-02
Servo-controlled electrode force and indexing weld every tang with the same energy and dwell, so joint resistance stays consistent across the commutator.
- Cycle time
- 0.35 s/tang
- Energy repeatability
- ±2%
- Bars
- 8–24
Applicable armatures
- Motor types
- Brushed DC and universal motor armatures
- Armature OD
- 20–60 mm
- Shaft diameter
- 3–12 mm
- Slot count
- 8–24 bars
Specifications
| Parameter | Value | Unit |
|---|---|---|
| Cycle time | 0.35 per tang, 8.5 per 24-bar armature | s/pc |
| Output | 340 | pcs/h |
| Changeover | 25 | min |
| Electrode force | 50–500 | N |
| Welding power | 15 | kVA |
| Parameter | Value | Unit |
|---|---|---|
| Weld energy repeatability | ±2 | % |
| Electrode force repeatability | ±3 | % |
| Indexing repeatability | ±0.02 | mm |
| Parameter | Value | Unit |
|---|---|---|
| Power supply | AC 380 V / 3 ph / 50 Hz | |
| Rated power | 18 | kW |
| Air pressure | 0.5–0.7 | MPa |
| Parameter | Value | Unit |
|---|---|---|
| Footprint (L×W×H) | 1 200×1000×1800 | mm |
| Weight | 780 | kg |
| Parameter | Value | Unit |
|---|---|---|
| PLC | Mitsubishi FX5U | |
| HMI | Weinview 7" | |
| Servo axes | 2 |
How it works
- 1The wound armature is clamped with the tangs referenced to the electrode.
- 2The servo brings the electrode to the programmed force.
- 3The weld pulse is applied and its energy is monitored.
- 4The armature indexes to the next tang.
Standard configuration
- Servo drive package and safety guarding with interlocked doors
- PLC with touch-screen HMI, recipe storage per armature model
- One set of tooling for the armature model agreed at order
- Operation and maintenance manual, recommended spare parts list
Options
- Additional tooling sets for further armature models
- Data logging with CSV export or MES interface
- Automatic loading and unloading, conveyor for line integration
- Spare parts package for 12 or 24 months of production
All machines in this process
Station 06 + 09